American Energy Systems Avent Owner's Manual

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Magnum T40AC, T40DC, T40I, ESSEX,
Wood Pellet Stove / Fireplace Insert
NOTE: THESE INSTRUCTIONS MUST BE SAVED for future reference
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET
BURNING STOVE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
IMPORTANT: Always contact your local dealer/installer with questions before contacting the factory.
When you call have your serial number, purchase date, who installed the unit and a list of questions.
AMERICAN ENERGY SYSTEMS, INC. GRANTS NO WARRANTY, IMPLIED OR
STATED, FOR THE INSTALLATION OR MAINTENANCE OF THE STOVE AND
ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
AMERICAN ENERGY SYSTEMS, INC. -150 Michigan Street SE - HUTCHINSON, MINNESOTA 55350
9 When installing your Magnum Wood Pellet stove or Insert, particular attention needs to be made in
regards to fire protection. If the unit is not properly installed, a house fire may result. For your safety,
follow the installation and operation instructions provided, and if a question arises contact local building or
fire officials about restrictions and installation requirements in your area.
9 Read the operations and fuel section of this manual before plugging in your unit.
9 Always unplug the unit before attempting any service work.
9 Do not connect the unit to a chimney flue already serving another appliance.
9 When installing the chimney pipe to the unit, it is important to remember that the unit operates on a
negative pressure and the chimney on a positive pressure. All chimney connections, elbows and fittings
must be airtight. (proper venting practices must be followed. Consult with a venting professional)
9 Ashes must be disposed of in a metal container with a tight fitting lid.
9 All minimum clearances to combustibles must be followed.
9 The Magnum Wood Pellet Stove / Insert is tested for operation with wood pellets with an ash content of
no more than 2%. It is recommended that wood pellets with an ash content of 1% or less be used for
efficient operation of this unit. Higher ash content fuels will require additional maintenance and
service. For use with wood pellets, cherry pits, olive pits or other pelletized fuel.
9 It is important to use fuel that is clean, dry and consistent. Make sure that your supplier is giving you
the same fuel each time that you purchase. It is recommended that you purchase your entire heating season
supply of fuel at one time so that the fuel will be the same.
9 A voltage surge protector or ground fault outlet is required for this unit. The warranty will be
voided if surge protection is not installed before operating this unit.
9 A grounded outlet must be provided with proper polarity. A constant 115 volt, 60 cycles must be
provided for proper operation or the warranty of this appliance will be forfeited.
9 Special attention needs to be taken to clean out the top heat exchangers of this unit on a regular
basis. The fly ash settles on the heat exchangers and must be cleaned off to keep the unit operating
properly. Check for plugging every two-four weeks or when needed.
9 If unit is not operated for extended periods of time (like summer) unplug the unit and disconnect the
battery to assure long life of electrical components.
9 This a
pp
liance has been tested to UL1482/ ASTM E 1509 standards
OWNER’S MANUAL
Installation – Operation – Maintenance Instructions
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Summary of Contents

Page 1 - OWNER’S MANUAL

Magnum T40AC, T40DC, T40I, ESSEX, Wood Pellet Stove / Fireplace Insert NOTE: THESE INSTRUCTIONS MUST BE SAVED for future reference PLEASE READ

Page 2 - Rev. date 03/30/04

10GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN, CONT…… To determine whether a 3” or 4” exhaust system should be used, follow the guidelines below:

Page 3 - SPECIFICATIONS

11 OUTSIDE MAKE-UP AIR FOR COMBUSTION IS REQUIRED ON ALL INSTALLATIONS 1) For FREESTANDING installations with horizontal through-the-wall exhaust,

Page 4 - Technical Bulletin

12INSTALLATION PRECAUTIONS CAUTION: Do not install this appliance in any manner other than as described in this manual. If you have any questions

Page 5 - SAFETY STEPS

13 The Magnum Wood Pellet Appliances may be installed as follows: 1) A freestanding unit (with a pedestal only) 2) A hearth mounted fireplace in

Page 6 - WOOD PELLETS

14 VENT TERMINATION GENERAL INSTRUCTIONS NOTE: The following are general instructions for installing this appliance. THE VENT PIPE MANUFACTURER’S

Page 7 - 1/4-20 x 1/2" Bolt

15 HORIZONTAL INSTALLATION EXHAUST VENT TERMINATION SHALL BE AS FOLLOWS: A MINIMUM OF 4 FEET/122Omm BELOW, BESIDE AND 1 FOOT ABOVE ANY DOOR OR WIN

Page 8 - CLEARANCES

16 VERTICAL INSTALLATION GUIDELINES ON CONNECTING TO AN EXISTING FACTORY-BUILT CHIMNEY: 1. Inspect the chimney for the presence of creosote, soot

Page 9

17 Warning: Unless the venting is enclosed and insulated, this installation will cause poor venting, excess ash buildup, premature failure of exha

Page 10

18AC CONTROL PANEL/THERMOSTAT HOOK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION 1. Remove control panel from prot

Page 11

19 DC CONTROL PANEL/THERMOSTAT HOOK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION 10. Remove control panel from pr

Page 12 - INSTALLATION PRECAUTIONS

2 Web Site: www.hearthdirect.com Rev. date 03/30/04 SECTION PAGE Introduction / Specifications..…………………………………… 3 Technical Bulletin/

Page 13 - CAUTION

20MAGNUM T40I INSERT INSTALLATION

Page 14

21T40I INSERT INSTALLATION cont. Siding Use only rigid Pellet Vent pipeFraming Chimney cap Storm Collar Seal Plate 3”(75mm Minimum Clearance Aroun

Page 15 - HORIZONTAL INSTALLATION

22 T40I INSERT INSTALLATION cont.

Page 16 - VERTICAL INSTALLATION

23 It is not recommended to run the fresh air to the top of the chimney It is best to route the fresh air intake either out the back of the firepla

Page 19 - CONTROL PANEL

26 Thermostat wire connection Low voltage thermostatMolex Plug 24 volt thermostat hookup

Page 20

27OPTIONAL 12 VOLT BATTERY BACK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Note: Never use an unsealed battery 1. D

Page 21 - Seal Plate

28OPERATING INSTRUCTIONS (DC Models) NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some pell

Page 22

29OPERATING INSTRUCTIONS (AC models) NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some pell

Page 23

3DEAR VALUED MAGNUM PRODUCT OWNER, We appreciate your decision to help preserve our precious environment by purchasing your Magnum Wood Pellet Appl

Page 24

30OPERATION INSTRUCTIONS…continued (ALL MODELS) PROPER FUEL This stove is designed and approved to burn pelletized wood fuel only. Do not use any o

Page 25

31CLEANING INSTRUCTIONS NOTE: BE SURE THE STOVE IS TURNED OFF, THE POWER CORD IS UNPLUGGED, AND THE UNIT IS COLD BEFORE CLEANING OR SERVICING. REC

Page 26 - 24 volt thermostat

32CLEANING INSTRUCTIONS…continued WARNING: DISCONNECT THE POWER CORD BEFORE CLEANING OR SERVICING THIS UNIT. THE STOVE MUST BE TURNED OFF AND COOL

Page 27 - - DENOTES NEGATIVE

33 CLEANING INSTRUCTIONS FOR THE T40I INSERT The Convection (room fan) blower will accumulate dust, cat hair, etc. on the blades during the heati

Page 28 - TO THE 3rd. POSITION

34regularly as the pet hair will clog up the fins and also the motor windings and cause premature wear, overheating and failure of the blower system.

Page 29

35 AUTOMATIC FEATURES A. THERMOSTAT OPTION: When using a thermostat, set the stove to one of the medium or higher settings. The stove will bu

Page 30

36 Your Magnum Wood Pellet Stove comes to you with the glass door installed in place, ready for use. The glass is surrounded on the edges wit

Page 31 - CLEANING INSTRUCTIONS

37 Startup/ normal operation When the circuit board is energized (depending on which model, either the start button is pushed or the On/Off b

Page 32 - 110 deg

38 LOGOTRIMFANAUGERAUGERON / OFFADVANCE234513. FAN BUTTON ALLOWS FOR CONVECTION FAN OVERRIDE TO HI SETTING.4. AUGER TRIM ALLOWS FOR LOW FUEL SETTIN

Page 33

39 A proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air flowing through the burn chamber

Page 34

4Technical Bulletin Importance of adequate fresh air Every home is a slightly different situation and depending on the design of the air movement w

Page 35 - AUTOMATIC FEATURES

40AC MODEL WIRING DIAGRAM WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT. DHC-2000 AC boar

Page 36

41DC MODEL WIRING DIAGRAM WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT WHITE/COMMONBLACK/HOTGREEN/GROUNDTRANSFORMERA/C INPUTMOLEX6-WAYN/ON

Page 37 - Startup/ normal operation

42 DRAFT SLIDE GATE ADJUSTMENT The normal operation of the Magnum appliances would be with the Draft Slide Ga

Page 38 - AC CIRCUIT BOARD OPERATION

43IGNITER REPLACEMENT The igniter system on the Magnum appliances’ is an integral part of the wiring system. If the igniter is shorted out, the wiri

Page 39 - SETTING THE DRAFT

44TROUBLE SHOOTING GUIDE Unplug power to the appliance before performing any service. PROBLEM CAUSES SOLUTIONS ? Fire burns with a lazy, orange f

Page 40 -

45PROBLEM CAUSES SOLUTIONS ? Fire goes out or stove shuts down automatically. ♦ Hopper is empty. ♦ Fuel is not feeding. ♦ High limit tempera

Page 41 - WARNING:

46PROBLEM CAUSES SOLUTIONS ? Blower will not operate. ♦ No power to stove. ♦ No power to control board. ♦ Blower has overheated d

Page 42 - DRAFT SLIDE GATE ADJUSTMENT

47PROBLEM CAUSES SOLUTIONS Fuel burns off to quickly, have difficulty keeping a pilot fire. Air shutter is open to far. Over drafting on a vertica

Page 43 - IGNITER REPLACEMENT

48MAGNUM APPLIANCES REPLACEMENT PARTS PRICE LIST ORDER # MODEL NAME/DESCRIPTION CONSUMER PRICING RP2000 T40, Essex Igniter 40 RP2001 T40 Brick Pa

Page 44 - TROUBLE SHOOTING GUIDE

49 5 YEAR LIMITED WARRANTY This warranty is issued by American Energy Systems, Inc. (Manufacturer) and extends onl

Page 45

IMPORTANT: Proper installation of this stove is crucial for proper and safe operation. Installing this product improperly may result in a house

Page 46

50SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED

Page 47

65 Unlike petroleum and natural gas products, solid fuels such as wood pellets create ash as the fuel is burned. Even with the highly efficient

Page 48 - MODEL NAME/DESCRIPTION

7 When you receive your Magnum Wood Pellet Stove, Leg unit or Fireplace Insert, be careful to inspect all parts and components to make sure that

Page 49 - 5 YEAR LIMITED WARRANTY

8CLEARANCES CONVENTIONAL CLEARANCES A…SIDEWALL 9 In. (229 mm) B…BACK WALL 3 In. (75 mm)……(VERTICAL VENTING INSTALLATION REQUIRES A MIN. 3”

Page 50 - SERVICE RECORD

9 It is recommended that only an authorized Magnum installer install your pellet/corn stove. The following installation guidelines must be follow

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