American-energy-systems MagnuM 7500 User Manual

MAGNUM 6500® / 7500® CORN/WOOD PELLET FURNACE THIS APPLIANCE HAS BEEN TESTED AND APPROVED TO CSA B 366.1-M91-CAN/USA & UL 391-99 WARNING:

10 The Magnum 6500/7500 Corn/Wood Pellet Furnace may be installed on a combustible floor, with proper floor protection, or on a masonry hearth. T

11 It is required that only authorized licensed installers install your Magnum furnace. The following installation guidelines must be followed to e

12GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN, CONT…… 1) Determine the “equivalent pipe length” for each component used according to the comparis

13GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN, CONT…… CHIMNEY AND VENTING (4” diameter is recommended) Chimney required for the Magnum Corn Furna

14 OUTSIDE MAKE-UP AIR FOR COMBUSTION IS REQUIRED ON ALL INSTALLATIONS 1) For all Furnace installations, it is REQUIRED that the furnace combustio

15 The Magnum 6500/7500 Corn/Wood Pellet Furnace may be installed as follows: 1) A Stand-Alone System (Shop Furnace with ductwork coming off the

16 WARNING: Improper operation of the unit and Creosoting will occur if exterior venting is not enclosed in an insulated chase way. Storm Collar 3

17 Storm Collar Design system to accommodate the cold air return (app. 24” of room needed)

18 Shop Plenum (CF30) Shop Plenum CF30 STAND ALONE OR SHOP FURNACE The Magnum 6500/7500 Corn/Wood Pellet Furnace may be installed as a stand-alon

19 Add-On Furnace (Supplementary Heat installation) To install the Magnum 6500/7500 as an “add-on furnace” first set the unit along side the existin

2 TABLE OF CONTENTS PAGE INTRODUCTION & SPECIFICATIONS………….……

20 3” or 4” L vent Magnum 6500/7500 Furnace The Magnum with independent ductingMake sure that when the warm air plenum is installed that there is a

21 Your Magnum 6500/7500 Corn/Wood Pellet Furnace comes to you with the glass door installed in place, ready for use. The glass is surrounded on

22 Front view Side view showing heat exchanger rod operation A

23 The Magnum 7500 Corn and Wood Pellet Furnace comes standard with a combustion enhancement system built into the firepot. This system enables th

24 9 Turn the Fuel Stirrer knob to the number 1 setting and let it rotate a couple turns to stir the firestarter and wood

25 Startup When the circuit board is energized (unit plugged in) there is a 15 second purging of the auger tube to allow fuel to enter the firepot.

26 A proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air flowing through the burn chamber

27 9 You might need to stir the fire occasionally during startup to get the fire going really well. Opening the door wi

28 Startup When the circuit board is energized (unit plugged in) there is a 15 second purging of the auger tube to allow fuel to enter the firepot.

29 A proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air flowing through the burn chamber

3DEAR VALUED MAGNUM 7500 OWNER, We appreciate your decision to help preserve our precious environment by purchasing the Magnum 6500 or the 7500 Corn

30 DAILY MAINTENANCE 9 Surfaces on the front of the furnace will be extremely hot during operation. Always wear heat resistant gloves to perform

31SPECIAL CLEANING/OPERATIONAL/INSTALLATION INSTRUCTIONS: CREOSOTE – FORMATION AND NEED FOR REMOVAL: With the low operating temperatures of the Magn

32WEEKLY MAINTENANCE 9 Set the furnace on high fire. Open the draft to 100% and allow the furnace to burn for 15 minutes. Resume desired heat and

33 SPRING CLEANING: When the heating season is over make sure that you clean out all of the fuel in the hopper, firebox

34 9 The Magnum 6500/7500 can be installed with and operated by a wall-mounted thermostat. However, a wall thermostat is not provided with the fu

35Magnum 7500 Wiring Diagram The High limit control is pre-set and does not need to be adjusted. If the furnace is overheating consult your HVAC

36 Magnum 6500 Wiring Diagram The High limit control is pre-set and does not need to be adjusted. If the furnace is overheating consult your HV

37 PROBLEM CAUSES SOLUTIONS ? Fire burns with a lazy, orange flame and/or fuel builds up in the firepot and excessive (builds up in a hour or

38PROBLEM CAUSES SOLUTIONS ? Fire goes out or stove shuts down automatically. ♦ Hopper is empty. ♦ Fuel is not feeding. ♦ High limit temper

39PROBLEM CAUSES SOLUTIONS ? Blower will not operate. ♦ No power to stove. ♦ Blower is defective ♦ Ductwork is inadequate and

4 When you receive your Magnum Corn/Pellet Furnace, be careful to inspect all parts and components to make sure that nothing was damaged or lost i

40PROBLEM CAUSES SOLUTIONS Fuel burns off to quickly, have difficulty keeping a pilot fire. Air shutter is open to far. Over drafting on a vertica

41IMPORTANT: Electrical work must be performed by an authorized technician. WARNING: This section is only for qualified technicians. If the low

42DRAFT SLIDE GATE ADJUSTMENT (Optional equipment) If installing and using the Draft Slide Gate: The slide gat

43 ORDER # DESCRIPTION AFP24 Spring Handle, Gold, Heat Exchanger Rod CF02 Ash Pan Assembly, MagnuM 7500 CF06 Firepot, Stainless Steel, Corn/Biom

44 5 YEAR PRO-RATED LIMITED WARRANTY model 6500 & 7500 furnaces This warranty is issued by American Energy Systems, Inc. (Manufacturer) and ext

45SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED

5The Magnum 6500/7500 will burn high ash content fuels but will require additional maintenance/cleaning. 9 A working smoke detector must be instal

69 DO NOT USE DUCT ELBOWS HAVING AN INSIDE RADIUS OF LESS THAN 6 INCHES (150MM) ON THE (oil, electric, gas) furnaces. 9 DO NOT CONNECT DUCTWORK SO

7 Unlike petroleum and natural gas products, solid fuels such as corn and wood pellets create ash as the fuel is burned. Even with the highly eff

89 There are many varieties of corn grown around the world. Each variety has unique characteristics including the shape and size of the kernel. Yo

9 CLEARANCE TO COMBUSTIBLES Back 1” Supply Plenum 2” Side 1” Class L Vent 3” Corner 1” Front 48”